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The “Six Sigma” movement grew out of the Total Quality Revolution of the 1990s. It is a mindset to minimize variation in manufacturing or business processes.

The objective is to achieve processes that are nearly perfect, with a statistical approach that achieves less than 3.4 defects per million opportunities.

Having worked in the era of the Total Quality Revolution myself and studied personally with some of the great names such as W. Edwards Deming, Joseph Juran, Brian Joiner, and others, I built a strong foundation of knowledge that supports a six-sigma mindset.

Trying to employ this “profound knowledge” (a Deming phrase) in a real manufacturing environment allowed me to see some precautions or areas where significant care is needed to obtain the full benefits.

This article is written to help supervisors trying to implement a six sigma philosophy in a manufacturing operation. To be successful, one must begin by learning…

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